LUSHI ENGINEERING FOR MANUFACTURING INDUSTRIES
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Custom Plastic Injection Molding Service

With 12-year experience for manufacturing custom injection molded parts, we provide a complete injection tooling solution from DFM analysis, mold design, tool making, finishing, assembly to final inspection.

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What is
Injection Molding Services

With 12 years of expertise, LUSHI provides a mature and reliable solution for precision injection tooling and molding services. Our experience in the electronics, automotive, and home applications industries ensures that every project is completed to the highest standards. We leverage modern CAD, DFM analysis, and MoldFlow tools to optimize every step of the manufacturing process, ensuring efficiency and precision. Our dedication to quality and detail shows in each process step, delivering robust and reliable components tailored to your specific needs.

LUSHI enhances its injection molding skills by incorporating cutting-edge technology like as fast prototyping and 3D printing. This connection enables us to quickly iterate and develop designs, resulting in optimal performance and manufacturability. Our modern machinery and professional technicians enable a smooth transition from prototype to full-scale production, maintaining consistency and perfection in every part we make.

Precision Injection Molding: Crafting Plastic Parts with Unmatched Accuracy and Quality.

On Quality

Utilizing perfectly suited modern technologies enables us to deliver outcomes with precision and efficiency.

On Time

We guarantee timely delivery for on-demand manufacturing services, ensuring products reach customers promptly and reliably.

On Budget

Achieving both budget-friendly costs and high-quality standards is our paramount mission in providing customized solutions.

Precision manufacturing for custom plastic injection lolding service

Design for Manufacturing (DFM)

DFM in injection mold manufacturing ensures efficient production, lowers costs, and improves product quality. By improving designs, DFM addresses possible concerns early on, expediting the entire production process.

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Precise Mold Making

Precise mold making ensures high-quality, accurate parts and molding efficiency. Critical factors include meticulous design, advanced CAD tools, robust materials, and skilled craftsmanship, all contributing to consistent, flawless production.

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Rapid Injection Molding

Rapid injection molding serves as a fast-track method for producing prototypes or low-volume items with standard molds. It speeds up product development, lowers costs, and enables for quick iterations in design validation.

3d metal printing materials

China Injection Molding

The injection molding process involves melting plastic, injecting it into molds, and cooling it. Improving precision and efficiency requires optimized mold design, advanced machinery, precise temperature control, and thorough quality checks.

3d metal printing materials

Overmolding

Overmolding is the process of molding a material over an already existing part to improve its functionality. The advantages include improved grip, increased durability, and the possibility to blend different materials for optimal performance.

3d metal printing materials

Insert Molding

Insert molding involves placing pre-formed components into a mold, then injecting plastic around them. Benefits include increased part strength, reduced assembly time, improved product reliability, and enhanced material integration.

3d metal printing materials

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Cost-Optimization and rist management

At LUSHI, cost-optimization in complete injection molding projects integrates advanced material sourcing and efficient manufacturing processes. Our risk management strategy for new product development focuses on rigorous prototyping and comprehensive quality assurance, ensuring innovative solutions that meet both budgetary goals and high-quality standards.

Why project management matters?

Project management is critical for implementing the successful projectm, particularly in product development process. It coordinates various aspects such as scheduling, resource allocation, and quality control to meet production targets within budget and timelines. LUSHI's team support you to minimizes risks, optimizes processes, and ensures smooth collaboration from project start to production process. Our mission is maximize the productivity and profitability.

Injection molding vs 3D printing, what's the main differences

The main differences between 3D printing and injection molding is the process they works. Through the process of injection molding, molten material is injected into a mold cavity to produce the same parts in massive quantities with excellent precision and affordable unit prices.

In contrast, 3D printing uses digital designs to create objects layer by layer, allowing complex shapes and customization, but it is usually slower and more costly for large-scale production. 3D printing is best used for low-volume manufacturing, customization, and prototyping, while injection molding works best for large-scale production.

Custom Plastic Injection Molding Materials

LUSHI offers a wide range of plastic injection molding materials to meet diverse industry needs and product specifications effectively.

01

ABS (acrylonitrile butadiene styrene)

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02

Nylon PA6

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03

PP (Polypropylene)

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04

PC (polycarbonate)

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05

PMMA (polymethyl methacrylate, acrylic)

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06

PS (Polystyrene)

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07

TPU (Thermoplastic polyurethane)

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08

HDPE (High-density polyethylene)

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09

LDPE (Low-density polyethylene)

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10

PEEK (polyether ether ketone)

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11

Nylon Glass-filled

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12

POM (acetal polyoxymethylene, Delrin)

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Project Workflows for custom injection tooling

Consultation

Start with the project consulting to get what our client truely needs, we are always ready to take over a single task or a complete project.

Cost Estimation

Analysis the project costs that takes all aspects into consideration (design, materials, manufacturing, labor etc.), aiming to reduce the overall project expenses.

DfM Analysis

DFM analysis helps streamline your plastic parts design, ensuring efficiency, reducing production costs, and improving product performance and reliability.

2D/3D Drawing

Design part geometry, features, and specifications using modern CAD and moldFlow tools to improve the mold design with more accurate, efficient and manufacturing-friendly.

Material & Process Defining

Making a bill of materials (BOM) of a comprehensive list. And choose the right materials and manufacturing process with cost-consciousness.

Prototype Engineering

use the state-of-the-art 3D printing technologies for repad prototyping, building the precise prototypes and speed-up the development processes.

Tool Making

Utilizing advanced CNC equipments, we make robust, precision-engineered mold components for your projects, guaranteeing consistent, high-quality outcomes and cost-efficiency.

Testing and Validation

To confirm performance and functionality, thoroughly test the injection molds using mold trials, dimensional checks, and part quality evaluations.

Molding Production

Organizing the prodution from material procurement to final production, solve the appeared problem during the production to achieve excellent outcomes.

Quality Control

Process control and quality inspection is the key in the high-volume manufacturing, which will be well done by our quality engineers with different inpspect tools.

metal-3d-printing-post-processing

Special solution: 3D printing conformal cooling system for injection molding Process

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